One Stop Solutions for Magnesium Parts Design and Manufacturing
We serve customers for the magnesium projects from prototypes to assembly. We provide customer one-stop solutions for rapid prototypes, magnesium 3D printing, optimization&redesign, Aluminum-to-Magnesium lightweighting solutions, magnesium mold development, magnesium semi-solid injection molding, magnesium die casting, vacuum die casting, precision machining, various magnesium surface treatments and the kits assembly. Involving the Material Aesthetics, Industrial Design, and Lightweighting Solutions.
Magnesium Industrial 3D Printing Service
Industrial 3D Printing Service for magnesium, from prototyping to small-volume production projects, reliably in one place, with high-quality end-use parts (the mechanical properties are higher than the parts made by magnesium die casting, but similiar to Thixomolding process).
Specimen Rp0.2 (Mpa) Rm(Mpa) A25mm(%) Fm(N) E(Gpa) G1 205 249 0.63 5922.17 48.4 G2 207 251 0.5 6550.75 52.0 G3 202 250 0.71 6232.45 49.1 3PCS to test the mechanical properties:
▷AZ91D 3D Printing(SLM)
▷after Stress Relief
▷*as-deposited(elongation: 0.4%)
▷*after T4(elongation: 4%)
Mold Design and Mold Flow Analysis
Use the first-class casting simulation software JS Cast to design runners, gates and exhaust. We analyze critical factors such as material flow, filling behavior, and potential weaknesses during the planning phase. This comprehensive analysis ensures consistently high quality while minimizing development risks. This excellent simulation design software is combined with our technology and uses UG and Pro/E solutions to support the design of our die-casting molds and magnesium semi-solid injection molds.
Different surface treatment for magnesium
Different surface treatment was applied to defense for magnesium alloy in order to improve capability, extend application field and increase service life. Commonly used surface treatments include chemical conversion or oxidation film treatment(phosphating), passivation, anodizing, micro-arc oxidation, electro/chemical plating, spraying coating, painting and powder coating technology for metal surfaces. For years of the developments, we can do phosphating, passivation and powder coating in-house, with our pretreatment, the magnesium die casting parts can be finished by electro nickeling, and the other electroplated solutions, the final parts were used in aerospace, military and other fields. Based on accumulated experience, our unique magnesium alloy composite surface treatment technology can extend the salt spray test of parts to over 1000 hours and increase their lifespan to over 90,000 hours. Maglitek is willing to share its extensive experience in magnesium surface treatments and provide outsourced magnesium parts surface treatment services.
Redesign products for customers
In addition to replacing aluminum alloy products with magnesium alloy, a greater advantage of Maglitek is to design a part consisting of steel, plastic, or aluminum alloy to be a single magnesium alloy part. It saves the costs of materials and assembly while improving the productivity. Magnesium components could reduce the weight of components that are currently made of aluminum alloys by approximately 30 %.
Quality Control across the entire manufacturing process
In an era where quality reigns supreme, product quality has become the foundation of a company's existence and the lifeline for its survival and development. All operations across the entire manufacturing processes are controlled with workflow documents, this includes product process flow, operation procedures, process parameters, tooling and fixture usage instructions, and quality management processes.
Dedicated Inspection Department
Our temperature-controlled inspection facility is equipped with a state of the art, ZEISS CONTURA Coordinate Measuring Machine (CMM).
Combined with our highly skilled engineers, who have worked across many industries, we fully recognized the importance of precision measurement and quality control.
Inspection Reports
We’re highly flexible and work with each of our customers to provide the necessary level of quality documentation. We hold various client specific quality approvals.
Material certificates are provided as standard.
APQPs / PPAPs can all be completed upon request – please advise your quality requirements at point of quotation.